pictures of rstored subframe

CD's with documentationElectronic distributor
Christopher Adams

pictures of rstored subframe

Unread post by Christopher Adams »

Just about finished the subframe and thought people may be interested to see.

It is from a series 2 coupe, right hand drive.

- The silentblocs have all been replaced with nolethane.
- The sway bar bushes have been replaced with nolethane.
- New ball joints top and bottom.
- New steering linkages.
- Steering box rebuilt with new seals (swapped for series one box after discovering the top bearings - had been run dry on the original steering box. The box was filled with a mix of gear oil and lithium grease mixed up to a nice consistancy.
- All steel components bead blasted and refinished in 2 pack acrylic.
- cast aluminium uprights bead blasted and clear coated because they look nice that way.
- All nuts & bolts replated and reused where possible.
- Leaf spring disassembled, cleaned, greased and reassembled.
- New engine and gearbox mounts (not shown).
- All original subframe mount rubbers cleaned up and reused.
- Koni adjustable shock absorbers need to be cleaned up cosmetically but have had very little use and are functioning perfectly.
- Discs will be skimmed insitu. Does anyone have a minimum disc thickness spec??? I can't find one.

As you can see in the photos I had borrowed a 'tool' to compress the spring. Unfortunately it was designed to work with a series 1 cross bar without the bump stop 'ears', hence we resorted to using a 20 ton portapower which worked absolutley fine because it had a perfectly stable flat base to work against.

One day it will be back in the car and operational......

Image
Image
Image
Image
Chris

Re: pictures of rstored subframe

Unread post by Chris »

Hi Christopher,

The front discs had an original thickness when new of 12.565 - 12.835mm thickness. The minimum thicknesss after skimming should be no less than 11.5mm (taken for the Fulvia Data Book).

As you have the subframe out of the car why don't you get the discs skiimed off the car, e.g remove them and do the job correctly. I am not a fan of the 'in situ' methods. You will have do this anyway if the discs are to worn to be skimmed.

Good luck

Chris
Peter Cripps

Re: pictures of rstored subframe

Unread post by Peter Cripps »

Christopher,

Thanks for posting the pictures. As well as showing off your work, they are much clearer than any of the pictures in the various Fulvia manuals. For newcomers like me this is very helpful!

If you have higher resolution versions of the images that you could post somewhere, or e-mail, I'd be most grateful.

Peter
P. de R. Leclercq

Re: pictures of rstored subframe

Unread post by P. de R. Leclercq »

S2 front discs are 12mm thick when new; (S1 discs were 1/2" = 12.7mm) as the other poster remarked, minimum thickness is given as 11.5mm. Actually you can get away with 11mm with no problems.

Paul
Huib

Re: pictures of rstored subframe

Unread post by Huib »

The way the spec is written is a bit confusing. It says "minimum thickness for refacing: 11,5mm". You think this means after refacing?

On the other hand the thickness for the Fanalone discs is specified at 9 mm, no refacing.
Christopher Adams

Re: pictures of restored subframe

Unread post by Christopher Adams »

Thanks for the feedback.
I have put the hubs back on to get the subframe back into the car to check the fit before the final painting of the car (all inside surfaces, engine bay etc already done). Disks may or may not be removed again after that.

The restoration process is equal parts gratification and frustration. There are so many quirks to contend with at every step! It doesn't help that I currently live in Sydney, and the car is in NZ so work happens in bursts whenever I'm back over there on business.

I can supply higher res images to anyone interested, along with some earlier shots
Email me: chris_adams111@bigbond.com
P. de R. Leclercq

Re: pictures of rstored subframe

Unread post by P. de R. Leclercq »

Yes, well Italian/English translations can be ambiguous!

As I said, I feel that 11mm is certainly OK.

Paul
Post Reply

Return to “65 Fulvia”