Re: Fanalone "Piggy-back" Gearbox
Posted: 18 Jun 2010, 12:19
When you say a 1.3 HF flywheel do you mean for a spring clutch or a diaphram clutch?
Mine is 19mm but does not appear in the data book, but I know it's the correct flywheel because it's described (by weight) in the homolgation papers. Is yours the same as all the early Fanalones - rather than being a pre production special?
There shouldn't be any problem putting it back together as it should be dowled so can only go one one way, but I think you will need an S1 starter motor, but as far as I can tell they were all the same so shouldn't be that hard to get hold of.
I would think your bigest problem is likely to be if the starter ring is worn as the fixing bolts for the diaphram clutch are so close to the teeth on the outside of the flywheel. This means that the traditional route of turing the teeth off and putting a new ring on is probably not possible as you would either have not enough thickness on the ring or you would have to drill through the ring for the bolt holes. I looked at welding my teeth up and re profiling but when I compared to a few others I decided it still had a lot of life left in it so didn't bother. I did have it refaced using the standup dimensions for the friction face in the book (0.5mm from memory) - you have to take the clutch dowels out for this.
I've attached some photos for comparison:
Mine is 19mm but does not appear in the data book, but I know it's the correct flywheel because it's described (by weight) in the homolgation papers. Is yours the same as all the early Fanalones - rather than being a pre production special?
There shouldn't be any problem putting it back together as it should be dowled so can only go one one way, but I think you will need an S1 starter motor, but as far as I can tell they were all the same so shouldn't be that hard to get hold of.
I would think your bigest problem is likely to be if the starter ring is worn as the fixing bolts for the diaphram clutch are so close to the teeth on the outside of the flywheel. This means that the traditional route of turing the teeth off and putting a new ring on is probably not possible as you would either have not enough thickness on the ring or you would have to drill through the ring for the bolt holes. I looked at welding my teeth up and re profiling but when I compared to a few others I decided it still had a lot of life left in it so didn't bother. I did have it refaced using the standup dimensions for the friction face in the book (0.5mm from memory) - you have to take the clutch dowels out for this.
I've attached some photos for comparison: