Re: Timing chain inspection
Posted: 27 Jan 2007, 23:19
You have to add the normal operating valve clearance to your values.
Those clearances are included in the 2,2 mm. So you are pretty close, at least on the exhaust.
The slack in the chain "measured" in the center between the sprocket wheels should be plus and minus 5 mm max. There should be a bit of slack to allow for thermal expansion of the engine but certainly not too much. As as I said above, you have to rotate the engine to a position where valve springs are pushing the sprocket wheels towards each other. Thus a combination of an opening exhaust valve and closing inlet valve and no other valves exerting pressure the other direction. To make sure the latter is not the case it helps to retract the tappet screws which are not involved in the test.
Using a dial gauge is an excellent idea.
I doubt if only the vernier would have done any better. I don't have any camshafts at home to have a look and count the number of holes. I seem to remember that the wheel has 11 holes and the camshaft 12 holes. There are thus 132 positions which means shifting position corresponds to 2,7 camshaft degrees which is 5,4 crankshaft degrees. Shifting the pin one position would change the timing by 5,4 degrees. In rounded off figures 3 degrees late would change into 3 degrees early which you don't want on intake valves.
There is a trick however to get a very accurate setting with the vernier. The sprocket wheel has 38 teeth. The 38 can be factored into 19 and 2. The 2 does not count as 12 (the nr of holes in the camshaft) also has a factor of 2 in it. Thus by jumping teeth on the sprocket wheel the number of different positions is multiplied by 19. You can get down to an accuracy of 5,4 / 19 = 0,3 degrees!!!
Those clearances are included in the 2,2 mm. So you are pretty close, at least on the exhaust.
The slack in the chain "measured" in the center between the sprocket wheels should be plus and minus 5 mm max. There should be a bit of slack to allow for thermal expansion of the engine but certainly not too much. As as I said above, you have to rotate the engine to a position where valve springs are pushing the sprocket wheels towards each other. Thus a combination of an opening exhaust valve and closing inlet valve and no other valves exerting pressure the other direction. To make sure the latter is not the case it helps to retract the tappet screws which are not involved in the test.
Using a dial gauge is an excellent idea.
I doubt if only the vernier would have done any better. I don't have any camshafts at home to have a look and count the number of holes. I seem to remember that the wheel has 11 holes and the camshaft 12 holes. There are thus 132 positions which means shifting position corresponds to 2,7 camshaft degrees which is 5,4 crankshaft degrees. Shifting the pin one position would change the timing by 5,4 degrees. In rounded off figures 3 degrees late would change into 3 degrees early which you don't want on intake valves.
There is a trick however to get a very accurate setting with the vernier. The sprocket wheel has 38 teeth. The 38 can be factored into 19 and 2. The 2 does not count as 12 (the nr of holes in the camshaft) also has a factor of 2 in it. Thus by jumping teeth on the sprocket wheel the number of different positions is multiplied by 19. You can get down to an accuracy of 5,4 / 19 = 0,3 degrees!!!